Custom Shopify Shipping App That Boosted Conversions

We built a powerful shipping experience for 365 Cycles that shows real-time delivery timelines by ZIP code, on every product page, cart, and checkout step.

Read on to find out about how we achieved +28% checkout conversion rate within 90 days of launch.

Overview

365 Cycles is a leading U.S. cycling retailer offering components, accessories, and apparel. Their shipping experience needed a serious upgrade. With over 100 distribution centers, they wanted to show accurate delivery timeframes for each shopper based on their ZIP code and cart contents — something no third-party app could ever handle. They came to us for a custom solution that would improve user trust, simplify internal workflows, and ultimately boost conversions. We delivered a tailor-made Shopify app that dynamically calculates shipping estimates in real time and is easy for their team to maintain.

Services
eCommerce Strategy, Shopify App Development, UX Optimization, Systems Integration, Performance Optimization
Industry
eCommerce, Sporting Goods Retail
Project Duration
2 Months
Overview

Turning Shipping Complexity into a Competitive Advantage

2.4×

Faster Shipping estimate load speed compared to old system

12,000+

ZIP codes accurately mapped into shipping logic

100+

Distribution centers seamlessly integrated

99.9%

Accuracy rate on delivery date estimates

Turning Shipping Complexity into a Competitive Advantage

The Challenge

Shipping Uncertainty

Shipping Uncertainty

Customers had no clear sense of when orders would arrive

One-Size-Fits-All Estimates

One-Size-Fits-All Estimates

A basic shipping tool couldn’t handle regional logic or real-time data

Multi-Warehouse Complexity

Multi-Warehouse Complexity

With 100+ fulfillment centers, routing accuracy was a constant struggle

Limited App Flexibility

Limited App Flexibility

The third-party tool capped them at just 17 shipping scenarios

365 Cycles needed a better way to earn customer trust at checkout. Their old setup couldn't accurately reflect when items would arrive, especially when carts included multiple products from different warehouses. Delivery timelines were generic, slow to update, and lacked customer-tailored precision. Customers would abandon their carts when shipping info was unclear, and the internal team spent too much time trying to work around app limitations. What they needed was a smarter system, built from the ground up to support their fulfillment model and reduce friction.

The Challenge

Our Process

Discovery & Research

Discovery & Research

  • Audited current Shopify setup and third-party app constraints
  • Mapped fulfillment logic and ZIP code-based shipping regions
  • Identified key UX moments across product, cart, and checkout
Design & Planning

Design & Planning

  • Prototyped user-facing shipping display flows
  • Structured logic for dynamic shipping templates
Development

Development

  • Built custom Shopify app from scratch
  • Implemented internal distance-based shipping logic
  • Created a simple admin tool for uploading shipping templates
Testing & Launch

Testing & Launch

  • Ran stress tests simulating multi-item, multi-warehouse orders
  • QA’d across devices and browsers
  • Deployed with zero downtime and instant team onboarding

Solutions

We built a custom Shopify shipping app tailored to the needs of 365 Cycles. It shows real-time shipping estimates across the entire buying journey, adapts to complex carts, and can be updated instantly using CSV-based templates. It was designed not just to work, but to drive conversions.
Want a Shipping Experience Like This?

Want a Shipping Experience Like This?

We build e‑commerce solutions that convert visitors into customers.

Lighthouse team completely changed how we handle shipping. Our customers now see exactly when their orders will arrive, and our staff can update delivery timelines in minutes. It’s a huge win for our operations and our conversion rate.
— Ben B. | CEO, 365 Cycles

ZIP-Aware Delivery Estimates at Every Touchpoint

The app detects customer ZIP codes automatically or allows manual input, then pulls product-specific shipping rules to estimate the right delivery window. This logic carries through from product page to cart to checkout.

Cart-Level Estimation Engine

We built logic that analyzes the entire cart and selects the slowest delivery speed to keep expectations clear, especially for mixed-product orders.

Template-Based Back-End System

We created a flexible upload system that parses templates instantly, allowing internal teams to make global shipping updates with minimal effort.

Results

The new shipping app helped 365 Cycles solve a major business bottleneck. With accurate, ZIP-based delivery estimates, customers felt more confident buying, and internal teams gained total control of their logistics messaging.

28%
Checkout conversion increase
35%
Cart abandonment drop
0.48s
Average shipping estimate load times
100%
Staff adoption rates

By switching from a limited, off-the-shelf solution to a custom-built app, 365 Cycles finally gained the flexibility they needed. Delivery expectations became crystal clear, leading to fewer abandoned carts and a smoother overall experience. The front end helped customers feel confident. The back end gave their team tools to move faster. The result was a stronger, leaner checkout funnel and a measurable lift in revenue.